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Shaping a straw cowboy hat with steam

Top Straw Cowboy Hats here at NRS!

Every straw hat goes through a very similar process as they all start out in the hands of highly skilled weavers. Any straw body can take up to three days to complete depending on the complexity of the weave. Once a weave arrives to the different hat brands they are then finished out to be made into the hat you wear on your head. Every hat will go through a lacquering and blocking process that is special to that specific brand. The differences in these processes is what sets each brand apart from each other.

Resistol

When the straw body weaves arrive to their factory in Garland, TX, they are then put through four rounds of a lacquering and shaping process. Following this step the hat then goes to the trim department to be finished out. Here they will sew in the sweatband and the ribbon band. Their last step is that of a final inspection to make sure that every Resistol can live up to its name because "we live it everyday."

Resistol 10X Wildfire USTRC Straw Cowboy HatResistol 10X Wildfire USTRC Straw Cowboy Hat

This Resistol 10X Wildfire USTRC Straw Hat has quickly become one of the best selling USTRC hats of all time. Light in color and plenty of venting keep your head cool in the hot arenas at the rodeo. Resistol is the official hat of the USTRC. This exclusive collection is designed to withstand the use of a hard working roper. With four coats of lacquer on the outside, instead of the average two, these hats are incredibly durable and will stay looking nice throughout the season. The USTRC logo is located on the band and the dri-lex comfort sweatband helps keep your hat on your head and not under hooves or horns! 

Rodeo King

Rodeo King is based out of New Jersey where they are dedicated to providing customers with quality hats at an affordable price. Just like other companies, their straws go through a very intense lacquer, blocking, and inspection process to insure customers get the best of the best. W. Alboum Hat Company started Rodeo King back in 1993. They are now a four generation company that continually builds on their foundation and simple ideals to provide you with a quality hat.

Rodeo King Jute Open Crown 4 1/2in. Brim Straw Cowboy HatShaping Hats

Rodeo King Jute Open Crown Straw

  • Unisex adult
  • 2 cord Chocolate Band
  • Open Crown
  • 4 1/2" Brim
  • 6in Crown Height
  • Dri-Lex Sweat Band

The perfect light weight straw hat for all your outdoor needs. This Jute Rodeo King hat is sure to keep the sun off you during those hot summer days in the arena, chilling lake-side or withstanding those long days of day-working.

American

American hats arrive to their factory in Bowie, Tx and are then sent through their double lacquer and blocking process. Here, they are coated with an oil based lacquer to help your hat withstand everything you demand it of. They are put through a rigorous inspection process before it is shipped out to ensure you get a quality hat that American is dedicated to providing for the cowboy.

American Hats Two Tone Vented Ivory and Tan Rancher Crease Straw HatAmerican Straw Hat

American Two Tone Vented Ivory and Tan Straw 

  • Precreased-Rancher Crease
  • 4 1/4" Brim
  • 4 1/2" Crown
  • Dri-lex Sweatband
  • Vented
  • Tan and Ivory
  • Silverbelly Band

Product Review

Shop all Straw Hats

Whether you're seeking durability, affordability, or timeless style, there's a straw hat out there for you. Each brand's unique processes and attention to detail set them apart, ensuring that every hat is a testament to quality craftsmanship. So, whether you're hitting the rodeo circuit or simply soaking up the sun, do it in style with a top-selling straw hat from Resistol, Rodeo King, or American.

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